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MenuWater Cooling Build - Part 3: Flushing the Radiator

This is the third episode of my water cooling build which shows how to flush a radiator before usage. This is an important part for a water cooling build (especially if the radiator is soldered). It prevents fabrication remains from entering the loop and polluting your waterblocks. If you didn't read the first or second part of this buildlog, I highly recommend doing so.

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Sneaky residue

A radiator consists of a framing containing pipes which reach from one end to the other connecting chambers for inlet, outlet and redirection. Attached to the pipes and framing are fins (which are not important for the cleaning).

Radiator PrincipleRadiator Principle Radiator Principle CloseDownload

The typical radiator has the pipes soldered into holes in the chambers at its ends. This, and the way the chambers and pipes themselves are manufactured, leads to the following residue:

  • Metal chips
  • Soldering flux
  • Grease
  • Metallic oxide (copper- or aluminum-oxide depending on the material of your radiator)
  • Dirt

To deal with this pesky contamination we want to follow the steps below for an ultra clean result:

  1. Remove loose chips/dirt: Flush the radiator with hot distilled/cleaned water
  2. Remove grease and flux: Put in thinned fat solvent and flush with cold water (can be tapped)
  3. Remove ground-in dirt and oxide: Put in thinned dirt solvent and flush with cold water (can be tapped)
  4. Final cleanup: Flush with hot distilled/cleaned water again

Let's stop wasting time and start cleaning that thing.

Removing loose metal chips and dirt

The best way to remove loose metal chips and dirt is to use cleaned or distilled hot water and physical force (shaking). It's important to use cleaned water because tap/bottled water may contain lime or other minerals which may coagulate when heated. This could pollute the radiator and even favor corrosion over time.

Hot Water FlushingHot Water Flushing Hot Water Flushing CloseDownload

Just take an electric kettle, a bowl, and some water. You may want to use a thermometer to hit the ideal temp on the water. We don't want it to boil. It should be just around 80°C to start with.

  1. Heat up the water to the desired temperature. Don't be afraid if you don't have a thermometer. Just let it boil and cool a little if you are not sure.
  2. Carefully pour the hot water into the radiator. Don't fill it up completely. About half is enough.
  3. Plug the holes of the radiator and slowly turn it around in all directions to spread the water and let it heat up the radiator.
  4. Let it rest for about 5 minutes.
  5. Shake the radiator strongly to loosen everything up for at least 1 minute.
  6. Open the plugs and pour the water into the bowl

Pouring out waterPouring out water Pouring out water CloseDownload Dirty waterDirty water Dirty water CloseDownload

Look at all that stuff we got out of the rad ... Imagine this in your CPU-block!

Scouring/Degreasing

To degrease the radiator and clean it thoroughly, I tend to use hardcore cleaners. One choice you always should consider is Cillit Bang. It comes in two flavours to provide all the cleaning power you need.

Cillit BangCillit Bang Cillit Bang CloseDownload

Note: I don't get paid by ... whomever made this stuff. I just use it for many cleaning tasks in my house and it's really recommendable.

We start off with the green one which is a fat solvent. This helps us to remove all remnants of the grease and soldering flux used during manufacturing of the radiator.

  1. Put some cleaned water into a bowl (enough to fill up the rad two thirds).
  2. Use the spray to mix in some cillit bang (you can use up to one third). You may want to spray really slowly or even put the nozzle into the water to prevent it from foaming.
  3. Fill the radiator half way with the mixture and plug the holes.
  4. Shake and turn the radiator to distribute the mixture everywhere in the radiator for about 1 minute.
  5. Fill in the rest of the mixture until the radiator is full. You should always turn it a little if you think it's full. Some airbubbles might reside which you will want to get out there. If you run out of mixture, you may also fill up the rest with cleaned water.
  6. Let the filled radiator rest for at least 5 minutes (not more than 10 minutes, otherwhise it may affect the radiator's material).
  7. After residence time, pour the substance from the rad into the bowl. Don't be scared if it ends up colorful! :-)
  8. Thoroughly flush out the radiator with COLD water (can be tap water). In this case I would recommend using a shower hose. You will want to remove ALL of the mixture to prevent it from affecting the radiators material. The hight pressure of the shower is really helpful here.

Degreasing ResultsDegreasing Results Degreasing Results CloseDownload Flushing in the ShowerFlushing in the Shower Flushing in the Shower CloseDownload

The blueish color is absolutely normal. It indicates that the cleaning agent has solved the grease and flux. :-)

Hardcore cleaning

Now we will use the orange Cillit Bang. It's a highly aggressive dirt solvent which solves a lot of stuff it has enough contact-time with. The procedure is almost the same as with the degreasing:

  1. Put some cleaned water into a bowl (enough to fill up the rad two thirds).
  2. Use the spray to mix in some cillit bang (you can use up to one third). Again you may want to spray really slowly or even put the nozzle into the water to prevent it from foaming.
  3. Fill the radiator half way with the mixture and plug the holes.
  4. Shake and turn the radiator to distribute the mixture everywhere in the radiator for about 1 minute.
  5. Fill in the rest of the mixture until the radiator is full. Remember to turn it at the end to get rid of all airbubbles.
  6. Let the filled radiator rest for at least 5 minutes (not more than 5 minutes, this stuff is really aggressive).
  7. After residence time pour the substance from the rad into the bowl. Don't be scared if it ends up colorful! :-)
  8. Thoroughly flush out the radiator with COLD water (can be tap water). I want to recommend using the shower again. The extra pressure really helps to get out everything cleanly. Remember, this stuff is really aggressive!

Deep Cleaning ResultsDeep Cleaning Results Deep Cleaning Results CloseDownload Flushing againFlushing again Flushing again CloseDownload

This time the color of the substance should be a much lighter, almost turquoise, blue. This is ideal. It shows that there is not much to solve and what was there is gone now :-)

Final cleanup

For the final cleanup we have to clean the radiator with hot cleaned water again. It's the same procedure as the first step. This time we use more flushes, though.

  1. Heat up the water to the desired temperature. Remember to stay below boiling point. If not sure just let it boil and cool a little.
  2. Carefully pour the hot water into the radiator. About half is enough.
  3. Plug the holes of the radiator and slowly turn it around in all directions to spread the water and let it heat up the radiator.
  4. Let it rest for about 5 minutes.
  5. Shake the radiator strongly to loosen everything up for at least 1 minute.
  6. Open the plugs and pour the water into the bowl
  7. In the end you may also want to clean the outside of the radiator with cleaned water. I managed to get some mixture on the outside of it and also put tap water on it. Cleaning it with the cleaned water removes lime and other stuff.

(Almost) Final Results(Almost) Final Results (Almost) Final Results CloseDownload

You can see the results of the first final flush above. There are still some particles in the water and it still has some slight coloring. You will want to repeat the process of final cleaning until the water is absolutely clean (It took me 3-4 times until it was really clean). Don't hesitate to double check after the first clean flush.

Voilà, you may now use your radiator without contaminating your watercooling loop!

COMING UP NEXT

Now that everything is ready and prepared, we can finally put it all together in the new PC case. The next episode will show the installation of all parts with some nice pictures and additional tips for a successful custom loop water cooling.

Water Cooling Build - Part 4: Putting it all together